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Equipment, Tools, Tech, Tips Jonathan Hanson Equipment, Tools, Tech, Tips Jonathan Hanson

The most useful tool I've bought in a long time . . .

For decades I’ve used cheap plastic bolt checkers, with plain holes to confirm diameter and simple scales to measure thread pitch.

This is way, way better. It’s all-metal, and has actual bolt studs and threaded holes to instantly identify nearly any metric or SAE fastener. It took me seconds to identify a couple of weird bolt sizes (3/8 x 24, 1/4 x 28) on my 1976 Triumph TR6, which could theoretically have a mixture of SAE and metric fasteners.

It has holes at each corner, so if you wish you could mount it on the wall behind your workbench.

Made by Hillman. I found it at an Ace Hardware for $30, but you can probably get it or a similar model on Amazon. Highly recommended.

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Equipment, Recovery, Tools Jonathan Hanson Equipment, Recovery, Tools Jonathan Hanson

New from Antigravity . . . the ultra-performance Micro-Start XP-20HD

The original Micro-Start XP-1, the first lithium-powered compact jump-starting system on the market, gained instant legend status at the Overland Expo when Tim Scully and I daisy-chained three of them and welded two quarter-inch slabs of steel together, both impressing and horrifying Scott Schafer, the company’s founder. While emphatically not an endorsed application (and probably a deal-killer for any warranty claim), it demonstrated the resilience of the product.

Those same three units went on to do yeoman service at the Expo and on a dozen group trips, jump-starting I have no idea how many SUVs, trucks, and motorcycles, in addition to running our portable devices at the show and other events. We’ve never been without one in each of our vehicles since, and when the heavy-duty XP10 was introduced I put that one in our 6.0-liter diesel Ford F350.

Recently, at long last, two of our original XP-1s began to swell slightly, a sign of impending failure even though both still functioned. So I went to the Antigravity website to see what was new—and found quite a lot. There’s now an economical—and super-compact at three by six inches—XP-3 model, just $120, nevertheless suitable for gasoline engines up to 5.7 liters. The XP-10HD exceeds the capabilities of our already stout XP-10. But what caught my eye were the XP-20 and XP-20HD, the new top-of-the line models with seriously enhanced specifications. So I had the company send me an XP-20HD ($249).

And impressive specs they are. For comparison, the XP-10, which as I mentioned is suitable for starting big diesel engines, offers 300 amps of starting current with a 600-amp peak and a total capacity of 18,000 mAh (milliamp hours). The XP-20HD puts out a massive 930 amps of starting current with a 4,650-amp peak, and total capacity is 24,000 mAh.

That’s not all. Both XP-20 models employ USB-C PD 100-watt charging capability, and will fully recharge in one hour from either a 12VDC or 120VAC source. Each also incorporates a large LED screen that reads out percentage of charge and the power draw of whatever device is connected to it (or the input wattage when charging). When I first used the XP-20HD, to power an iPad at a book festival for taking credit-card payments, the output reading alerted us to the fact that the iPad was running a background program that was drawing excess power. Nice. The XP-20 models will also power/recharge laptop computers via the USB-C output/input port.

Large LED screen shows percentage of charge, and input (or output) wattage.

Oh—incidentally—the XP-20HD will start diesel engines of up to 8 liters and gasoline engines of up to 10 liters. That should take care of most of the overlanding vehicles I know . . .

In the years since the XP-1 first came out the concept of compact jump-start systems has exploded in popularity, and you can now find a dozen or more brands you’ve never heard of on Amazon at discount prices. Personally, my experience with the Antigravity units is enough to retain my loyalty, but I thought I would do a comparison, and so took a look at a friend’s Amazon-sourced unit from GOOLOO, the GP400, which sells for a very tempting $130. (I studiously subsumed my editorial annoyance at the ALL-CAPS brand name and did not let that sway my opinion.)

The GP400’s starting specifications are impressive, if about 15 percent below those of the XP-20HD: 800-amp starting current and 4000-amp peak compared to 930 and 4,650 amps. Much more notable is recharge time: five hours for the GOOLOO versus one for the Micro-Start, thanks to its USB-C PD connection and 100-watt capability. That same capability also allows a topped-up XP-20HD to completely recharge a dead MacBook Pro in about an hour—the GOOLOO could theoretically charge the same MacBook, but at a much slower rate. (With a USB-C cord you can even use the MacBook’s Powerbrick to recharge the Micro-Start from a 120/240V source. Got that?)

Other bits: The battery clamps on the GOOLOO are described as “all-metal,” while the clamps on the Micro-Start are solid copper. And the GOOLOO lacks the extremely useful digital readout of remaining capacity and power draw. I actually liked the GOOLOO’s semi-hard case better than the Micro-Start’s semi-floppy case, and the GP400 does offer a lot for the money; however, taken altogether I think the XP-20HD more than justifies its price premium, especially considering Antigravity’s stature and reputation.

Even if, like many of us, you have a dual-battery system in your vehicle, a Micro-Start offers additional peace of mind against the possibility of a no-start situation—not to mention numerous opportunites to be a hero helping out others. The advanced device-powering and fast recharging capabilities of the XP-20 and XP-20HD models catapult them even further beyond the original brilliant Micro-Start concept. Impressive.

That reminds me . . . I’ve got a bit of welding I need to do on the FJ40’s rear rack.

Kidding, Scott. Kidding.

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The Sherpa Box Air compressor system . . . initial review.

I consider myself the ARB Twin compressor’s number one fan. No other compressor I’ve used displays as much quality, versatility, and speed, either as a built-in unit—the configuration we have on our Land Cruiser Troop Carrier—or as the cased portable we also own, with its included air tank.

However. No one, including me, ever called the Twin a screaming bargain, at $600 for the stand-alone compressor or an eye-watering $990 for the portable unit. If you can afford it, it’s worth every penny. But what if that’s simply too much for your budget?

Recently I found what might be a legitimate alternative in the Sherpa Box Air system. At a glance it seems to be a close copy of the ARB Twin Portable, incorporating a twin-cylinder compressor with an air tank inside a Pelican-style case. The price of the Sherpa Box Air, however, is $629 including free shipping from Australia. (Astonishingly, the unit I ordered arrived on my doorstep just four days later, thanks to DHL.) The Sherpa also includes a trigger-style air chuck with a built-in pressure gauge, which the ARB does not.

That sounds like an open-and-shut case, so to speak. However, there are a couple of significant differences between the two units. The ARB Twin is fan-cooled, which in addition to its high-quality internals lends it a superb 100-percent duty cycle. The Sherpa, by contrast, is not fan-cooled and has a 33-percent duty cycle. Otherwise, factory specs regarding air flow and amperage draw are remarkably similar.

On balance I strongly prefer a 100-percent duty cycle; however, a 33-percent duty cycle is not necessarily a deal breaker as long as the unit can air up a full set of tires—or yours plus a friend’s, say—before needing a rest.

I plan to do a side-by-side comparison soon. In the meantime, Sherpa is here.

Edit: I just discovered that Sherpa has updated the Box Air with a slimmer twin compressor that is fan cooled and more closely resembles the ARB design. See below. The duty cycle remains at 33 percent, however.

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Equipment, Bush Skills, Camping Gear, Tools Jonathan Hanson Equipment, Bush Skills, Camping Gear, Tools Jonathan Hanson

The difference between a good tool and a bad tool . . .

. . . can sometimes be measured in millimeters.

I bought the lovely, collapsible wood bow saw on the bottom from the Ray Mears Woodlore shop in England some years ago. Made for Mears by a local bowyer, it quickly became a favorite—so much so that last year I decided to buy another as an extra. However, the product had disappeared from the site.

A quick search located a seemingly identical product from another English online shop, so I ordered that one, and then set it aside for over a year. A few months back, however, I thought I’d try it out to compare to the “original.”

And . . . it compared poorly. In fact, no matter how much twisting I applied to the “Spanish windlass” tensioning mechanism, the blade torqued and bound maddeningly in every cut. A brief side-by-side comparison revealed why: The crossbar on the new saw was positioned significantly higher than on the Woodlore model, vastly reducing leverage and the resulting tension applied to the blade by the windlass.

Theoretically, the copy should be able to saw through a thicker log, given the extra clearance above the blade; in reality this is a moot point since the thing can barely get through any log.

At some point I might try to modify the new saw by drilling and chiseling a new mortise for the crossbar lower on the frame, but for now it sits idle.

If you’re intrigued by the beauty and efficiency of the Woodlore saw, I did find another here that appears to be constructed properly, and an even more beautiful model here.

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Jonathan Hanson Jonathan Hanson

Instagram scam artist . . . beware.

Learn from my mistake. This guy now goes under different names, but claims to offer graphic art. Looks good, and I thought it would be nice to have one done of our Land Cruisers. Even though the responses were barely literate (I figure he could be in another country), he offered to do the work, and after I sent a photo sent back a low-res version that looked good. So I paid the rest of the money . . . and that’s when things went south. Suddenly he “couldn’t access the Paypal account,” and “Could I send him a gift card from a link he sent and he’d refund the Paypal.” Etc. etc. Then he wanted another $20, which is when I cut him off and called it a loss. The low-res version I got from a screen capture might be good enough for decals or something, but I was supposed to get a full-size file. Stay away, and warn others.

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Clothing Jonathan Hanson Clothing Jonathan Hanson

Forloh Thermoneutral down jacket

I’ve been selective—or snobbish, if you want to be snarky—about down insulation for 40 years. I learned early on that investing in the best stuff was by far the least expensive option in the long run. How long a run? I own a Marmot Gore-Tex Grouse sleeping bag I bought in 1983 that is still perfectly usable and retains at least 90 percent of its original loft. Amortized over 40 years its original, wince-inducing $235 price tag is laughably insignificant. Roseann and I still use two slightly newer Marmot bags bought in the early 90s, filled with then top-of-the-line 700-fill-power goose down, for our cold-weather bags. More recently, I own two beautiful ultra-lightweight bags, one from Feathered Friends and one from Western Mountaineering, each filled with 850-plus fill power goose down. All these bags were made in the U.S. All are of impeccable quality.

So when a rep from an outdoor and hunting clothing company called Forloh offered to send me a jacket described as employing 650-fill power duck down, I almost passed it up. I’d always believed duck down to be inferior to goose down, and 650-fill-power these days seems pretty low-end. Several things, however, caught my eye and stopped me. First, the Forloh ThermoNeutral down jacket is made in the U.S. with a lifetime guarantee—as you know, that’s more and more unusual, especially for garments. Second, and more intriguing, the company uses RDS (Responsible Down Standard) organic duck down sourced from an Amish farmer in Indiana, infused with a DWR (Durable Water Repellent) treatment. Given some of the stories I’ve read about inhumanely raised Chinese down and counterfeit European down, that was a welcome revelation. Finally, rather than stitched seams to control the down, Forloh uses a fabric-welding technique they call Perf-Weld, claimed not only to be more durable than a stitched seam, but also to be more breathable (only the main body seams are sewn). The jacket was also available in a handsome, hunter- and naturalist-friendly olive. Worth a try.

Fortuitously, I had whatever is the opposite of a trial by fire in store for the jacket, since we headed to Fairbanks, Alaska over Christmas and landed in -39ºF temperatures. Thinking that a bit much for a 20-ounce jacket, no matter what it was stuffed with, I waited for a balmy 0º morning and went for a walk downtown, wearing only a flannel shirt underneath.

And I was warm. Perfectly so. I was seriously impressed. Later, I went for a hike at -15º wearing the same flannel shirt and a medium-weight merino undershirt—and still I was warm (helped by beaver-fur earmuffs—highly recommended). Again, impressive. Despite the sewn-through—or rather welded-through—baffles I felt no cold spots, and the fit and cut allowed me complete  freedom of movement while snowshoeing or using binoculars. Only when temperatures again dropped past -25º was it time to hang up the Forloh and switch to my Eddie Bauer Peak Xv parka, with its box-baffle construction and 800-fill goose down. But the Forloh remained my go-to jacket for virtually all activities the whole month.

The shell of the ThermoNeutral jacket is 40-denier nylon. Those welded seams give it a bit of a space-age look, but it’s handsome, and incorporates useful features such as dual interior bucket pockets which swallow gloves or notepads, zipped and insulated exterior hand-warmer pockets, plus a zippered chest pocket large enough for my RayBan Aviators but not my modest-sized iPhone—not that you’d want to carry a phone in an uninsulated exterior pocket anyway. A drawcord on the bottom hem prevents cold updrafts, and the hem itself is lower in the rear, so leaning over doesn’t produce a sudden blast of cold up one’s back. The only suggestion I’d have for Forloh would be a fleece lining on the otherwise excellent high collar, just to make it a bit more cozy.

I’ve updated my down standards. Sure, high fill power is desirable, but responsibly sourced fill power is even more desirable. I’m happy knowing exactly where this down came from, happy to support U.S. manufacturing, and happy to have a jacket this comfortable and versatile.

Learn more about RDS standards here.

Forloh is here.

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Equipment, Travel, Vehicle Accessories, External Jonathan Hanson Equipment, Travel, Vehicle Accessories, External Jonathan Hanson

Plano cargo trunk

If you know me you know I’ve been a huge fan of Pelican and Zarges cases for years. In their respective applications, nothing matches either for durability or security. However, Pelican cases are heavy for their volume, and Zarges cases are expensive for their volume.

So when we needed a couple of pretty large trunks to regularly ship business materials such as books, plus personal possessions, back and forth via airline between Tucson and Fairbanks, we looked for an alternative, and Roseann found it. Plano (which I remember from fishing tackle boxes owned as a kid) produces this trunk, which boasts conservative interior dimensions of 31 by 13 by 14 inches. That’s 5,600 cubic inches of space—or 108 quarts if you’re used to 12V fridge sizing. The trunk uses four latches, so the lid comes off entirely for easy loading, and it has molded-in carrying handles and wheels. All for around $60. I can stand on it with no signs of stress. We loaded two up with enough stuff to barely squeak under Alaska Airlines’s 50-pound limit each, and have now made two trips with zero issues. Well recommended.

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Jonathan Hanson Jonathan Hanson

Ineos Grenadier prototype first drive

It was a cool, gray November morning when I drove up to the Overland Experts headquarters in North Carolina in a mind-numbingly dull rented Dodge Journey. What awaited me was the furthest thing from dull: no fewer than seven Ineos Grenadier prototypes, here for testing and data recording, and made available this day for a small invited group to experience on the extensive OEX driving course.

Previous such events led me to hope for an hour, perhaps two, actually piloting, and the rest riding along and gathering what impressions I could. Instead, due to how the other participants were grouped with their respective outlets, I wound up with my very own example and five solid hours of driving time. Shepherded by OEX’s Ted Dinwiddie, a hugely experienced 4x4 trainer and long-time long-distance friend via the usual social media channels, I had the opportunity not just to explore the entire course, but to do so repeatedly, trying the same routes again and again with different applications of gearing, lockers, and approach lines—not to mention different applications of my own skill or lack thereof. Ted was polite enough to ignore the instances of lack thereof.

The basic specifications of Sir Jim Ratcliffe’s very expensive project to produce what he and tens of thousands of Land Rover Defender fans think the new Defender should have been are well known. The separate chassis is fully boxed, as on the original. But this is not the flat-sided structure of welded 14-gauge sheet metal that supported every Land Rover from the days of post-WWII steel rationing right up to 2016—torsionally adequate but desperately rust-prone. The Grenadier chassis is a massive, deep-sectioned unit engineered by Magna-Steyr (the company responsible for the G-Wagen’s equally stout chassis).  It employs steel up to twice as thick as the Solihull original, E-coated, powder-coated, and hot-wax treated to prevent corrosion. Beam axles are supported by coils and five-link Eibach suspension, with Brembo discs all around. Anti-roll bars (not “anti-sway” bars) front and rear should sharpen on-road handling at the expense of some compliance (the front bar is not disconnectible as on the Wrangler Rubicon and Bronco Badlands).

The only engine available in the U.S. is a BMW-sourced, 3.0-liter, inline six-cylinder petrol engine, with direct injection, a twin-scroll turbocharger, and a water-to-air intercooler. It’s essentially the well-known B58 used in several BMW cars, but tweaked for torque at lower engine speeds rather than high-rpm power (hurrah!). Since versions of this engine produce over 500 horsepower, it’s reasonable to assume it will be long-lived in its under-stressed Grenadier spec. Behind it is the excellent ZF 8HP51 eight-speed transmission and a bespoke Tremec transfer case with a 2.5:1 low ratio. (This collaboration with experienced component manufacturers is one of the notable features of Sir Jim’s approach to building the Grenadier so that it is engineered properly from the start.)

So how does it drive? First, rejoice that Ineos has permanently eliminated “Land Rover Elbow” as an affliction. There’s plenty of room inside, and you won’t need to upgrade the seats to Recaros because they already are. The best summary I can offer about the driving position was that I simply didn’t notice anything about it—a very good thing. Despite being undoubtedly a bit tense at piloting a more or less priceless prototype, I was comfortable all day and not the least bit stiff afterwards. I’ve since read complaints from a few journalists about the offset pedals. If they are it didn’t strike me at the time, so it can’t be severe. Steering weight? Didn’t notice it. Throttle modulation? Any glitches were clearly my own doing. All good things. Various programing functions were still in flux when I drove this prototype—in fact I was asked not to photograph the dash—so I can’t say if eventual features will include such options as decreased throttle sensitivity in low range. In a way I hope not—one of the stated goals of the Ineos design is to reduce unneeded complexity. I found it easy to brace the outside of my right foot against the transmission tunnel and roll on the throttle to control lunging.

The engine felt perfectly suited to the vehicle and its purpose—there was neither a lack of power nor a substrate-flinging surfeit of it. The low-rpm torque was apparent on steep climbs—so much better than most current gasoline V6 4x4 engines, which have torque peaks as high as my old 911SC. Shifting was smooth in both high and low range, and manual override allows more direct driver control if desired. (The shifter is a mod-looking thing that contrasts oddly with the simple black ball of the transfer-case lever.)

Heading out from the OEX offices, I got a feel for the Grenadier’s ride over ruts and small rocks in comparison to my own 1993 HZJ75 Land Cruiser (far superior, unsurprisingly), my wife’s former 1985 Defender 110 (perhaps not quite as compliant) and a Wrangler Unlimited (noticeably better, especially in terms of side-to-side “head-toss,” which can be severe in the Jeep). The latter is impressive given that the Grenadier has a 20-percent load-capacity advantage over the Wrangler.

Soon enough Ted directed me off the main road into a series of axle-twisting gullies. I was very curious to what extent the anti-roll bars would inhibit suspension travel, and the answer was . . . some, but not nearly as much as I feared. Returning to the Jeep comparison, the Grenadier seemed to have at least as much compliance as a Rubicon Unlimited with the front anti-roll bar engaged—although not, of course, as much as one with the bar disengaged. It certainly has far more than a new Defender with its all-independent suspension, and far more than the typical Japanese or American SUV. At several points I had Ted take the wheel while I got out to photograph, and the images seem to confirm my behind-the-wheel impressions.

(Speaking of impressions, one stayed with me throughout the day: Rarely did I hear so much as a squeak or groan out of the Grenadier’s body structure. It conveyed a solidity that would be impressive in a full-on production vehicle; in one repeatedly referred to as a “prototype” it was little less than astonishing, and more than any other revelation throughout the day convinced me that Sir Ratcliffe’s team has produced an expedition-worthy machine.)

Some claim suspension compliance doesn’t matter if you’ve got front and rear diff locks. I disagree. Having all four wheels in contact with the earth as much as possible helps stability, minimizes wheel spin, and reduces those “whoawhoawhoa!” moments when the vehicle tips onto a tire hanging in mid air. Eventually, however, even the Grenadier’s compliance did run out and we began lifting a wheel or two here and there. I can’t comment on the response time of the traction-control system, because I’m pretty sure it was still in the development stage, but I did learn that it will remain functional in low range. I simply drove as if there weren’t any traction control at all, using a bit of momentum to get past minor wheel-lift spots. I did not try any left-foot braking, which should work as well on a Grenadier as it does on any other open-diff 4x4.

Of course, once one or both axle diff-locks were engaged, traction entered an entirely new universe. And doing so did bring up one significant criticism: The diff-lock buttons, located on the otherwise cool C-47-ish overhead console, are simply in the wrong place. In a dicey situation (a given where lockers are needed), having to move and refocus one’s vision from 20 feet in front of the vehicle to a spot 12 inches away and overhead is, if not hazardous, troublesome. Contrast this with the Bronco’s brilliant row of traction-aid buttons right atop the dash. You might say, rightly, that I was struggling to find things to criticize, but it was a notable ergonomic glitch. Okay, one more: I remain . . . unconvinced . . . regarding the vestigial display directly in front of the driver. As far as I could determine (note, again, the prototype aspect) it will house only warning lamps. Speed, RPM, and other information will all be on the large center screen. Ineos says this is to optimize visibility over the hood (sorry, Jim, bonnet), which it does to an extent; I’m just not sure having to look to the center of the dash to check your speed is worth the trade-off.

Back to ditches and hills. The Grenadier’s approach and departure angles are virtually identical at a very good 36.2 and 36.1 degrees—a much better arrangement than the more common steep approach angle and shallow departure angle, which is more likely to hang up. In the Grenadier I could be sure that if the front cleared, the rear would too. Breakover is also very good at 28.2 degrees; fording depth is 31.5 inches, dead even with the Wrangler Rubicon on its stock tires, and ahead of both the Mercedes Gelandewagen and the original Defender. There is also a Wade Mode, which shuts off the radiator fan. Nice. I have read but have not confirmed that the critical side slope angle is 45 degrees, which would be outstanding if true.

By the end of the day, the OEX course had presented not a single significant challenge to the Grenadier. Note, however, that despite the comparisons I’ve made here, the Grenadier was not intended to compete with the Jeep Wrangler or Ford Bronco. The first owner to install a four-inch lift and 35-inch tires will be missing the point as far as I’m concerned. The Grenadier was designed to be a comprehensively re-engineered and hugely improved successor to the original Land Rover Defender, one of the most legendary and highly respected expedition vehicles on the planet—but one whose significant shortcomings had become apparent. The Grenadier’s combination of capability, comfort, room, load capacity and towing ability, and relative (for the 21st century) simplicity, just begs for someone to aim it at Mauritania, not Moab. I hope the Grenadier will be around long enough to forge its own legend.

Many, many thanks to Graham Jackson, who sent this opportunity my way. His scheduling conflict was my good fortune.

Ineos is here.

Look for a full technical review in the spring 2023 issue of Wheels Afield, due out in May.

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Overland Tech and Travel is curated by Jonathan Hanson, co-founder and former co-owner of the Overland Expo. Jonathan segued from a misspent youth almost directly into a misspent adulthood, cleverly sidestepping any chance of a normal career track or a secure retirement by becoming a freelance writer, working for Outside, National Geographic Adventure, and nearly two dozen other publications. He co-founded Overland Journal in 2007 and was its executive editor until 2011, when he left and sold his shares in the company. His travels encompass explorations on land and sea on six continents, by foot, bicycle, sea kayak, motorcycle, and four-wheel-drive vehicle. He has published a dozen books, several with his wife, Roseann Hanson, gaining several obscure non-cash awards along the way, and is the co-author of the fourth edition of Tom Sheppard's overlanding bible, the Vehicle-dependent Expedition Guide.